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5 Ws and an H Links Guides Tomato Gallery Document Revision Log  3.7. Rebuild Sequence


Now that we have a list of what needs to be done, in Rebuild Checklist, When to do What? This is a wee beginning, also made from a spreadsheet, the main stages originally outlined on the back of an envelope by Dennis. These are items that need to be done in sequence, with a few parallel operations.

This is a rather large table.

as of: 1998.12.20
  Done
0.0   Overall Sequence  
         
   
1.0   Remove Things  
         
   
  1.1   Anything Loose  
floor/seat covers trunk contents personal debris    
  97.11.14
  1.2   Exterior Trim  
bumpers lettering/badges grilles    
  97.11.15
  1.3   Exterior Functional  
windscreen lights handles wipers vent grilles
  97.12.06
  1.4   Covers  
Hoods Top Doors Windows  
  97.11.25
  1.5   DriveTrain  
drain fluids disconnect attachments     => A.0 Drivetrain Sequence
  97.12.10
  1.6   Fuel Tank  
         
  97.11.25
  1.7   Interior  
carpets seats panels dash => B.0 Interior Sequence
  97.12.08
2.0   Clean Things  
         
   
  2.1   Engine Bay  
scrape/brush degrease wash    
  97.12.05
  2.2   Undercarriage  
scrape/brush degrease wash    
  97.12.05
  2.3   Trunk  
scrape/brush degrease wash    
  97.12.05
3.0   Strip Body  
         
   
  4.1   Bead Blast  
         
  97.12.15
4.0   Repair Undercarriage  
         
   
  3.1   Steering  
arms rods alignment    
  98.05.02
  3.2   Suspension  
springs shocks      
  98.05.02
  3.3   Differential  
seals        
   
  3.4   Axles  
seals        
   
  3.5   Exhaust  
manifold pipe muffler tail  
   
5.0   Repair Body  
         
   
  5.1   Underside  
x-frame        
   
  5.2   Inside  
Floors Surrounds      
  98.04.13
  5.3   Rear  
Fenders Bumper      
  98.03.29
  5.4   Sides  
Sills        
  98.04.28
  5.5   Front  
Fenders Valance Bar    
   
  5.5   Doors  
Hood Trunk Driver Passenger  
  98.05.19
6.0   Prime Body  
         
  98.05.20
7.0   Paint Inside/Threshold Things  
Engine Bay doors trunk    
  98.05.23
8.0   Install Doors and Hoods  
(Front Hood for alignment)        
   
9.0   Install DriveTrain  
engine/gearbox support systems driveshaft    
   
10.0   Install Interior  
coat floor panels seats    
   
11.0   Prep and Paint Exterior  
surface cleaner Covers Exterior Functional    
   
12.0   Apply in-Frame Rust Inhibitor  
         
   
13.0   Install Exterior  
Covers Exterior Functional Exterior Trim    
   
14.0   Clean up and Rectify Faults  
         
   
15.0   Break-In  
Engine Gearbox      
   
16.0   Torque Checks  
Head Prop Shaft Carbs    
   
 
 
A.0   Drivetrain Sequence  
         
   
A.1   Strip/Disconnect Engine Exterior  
radiator carbs pumps    
  97.12.10
A.2   Head  
         
   
  A.2.1   Remove  
         
  98.02.04
  A.2.2   Disassemble  
         
  98.02.10
  A.2.2   Repair  
         
   
A.3   Block  
         
   
  A.3.1   Disassemble  
         
  98.02.04
  A.3.2   Repair  
         
   
A.4   Carburettors  
         
   
  A.4.1   Disassemble  
         
  98.02.04
  A.4.2   Repair  
         
  98.06.19
A.5   Pumps  
oil water fuel    
  98.11.19
A.6   Gearbox  
         
   
A.7   Overdrive  
         
  98.10.19
A.8   U-Joints  
         
   
 
 
B.0   Interior Sequence  
         
   
B.1   Gauges  
         
   
B.2   Dash  
         
   
B.3   Seats  
         
   
B.4   Panels  
         
   
B.5   Top Covers  
         
   
B.6   Top  
         
   
 


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JOY/CVP/YSEV/0.31 - November 7, 1999